Industry 4.0 · digital twins for machine tools and industrial automation · in-house R&D +7 925 353-56-35 info@synctwin.ru
Hardware

One box — several machines

An industrial mini-PC controls several machines at once — each isolated, in hard real time. Runs on your network, no cloud. One machine going down doesn't affect the others.

Local, deterministic, isolated

Each EtherCAT port is a separate machine in its own real-time loop. Monitoring can go to the cloud or stay at the edge — the execution loop is always local regardless.

A single bus here isn't aesthetics, it's a requirement. Several protocols on one box driving several machines is engineering chaos: nothing can be kept track of, and machine determinism and isolation break down. That's why the box runs EtherCAT only.

The control and monitoring server can run in the cloud — or the entire stack can be deployed locally, on-prem, all the way to air-gapped. Either way, the execution loop stays on the local box.

EtherCAT · CiA-402Real-time < 60 µsPer-machine isolationOn-prem · air-gap
SYNCTWIN BOX4× 2.5G · 8 CORE
PORT 1 · eno1Mill #1● RUN
PORT 2 · eno2Mill #2● RUN
PORT 3 · eno3Lathe○ IDLE
PORT 4 · mgmtManagementLAN
Live connection

Machines under one twin

Different kinematics — mill, laser, lathe, KUKA robot — as live connections to LinuxCNC, each with its own state.

synctwin · Machines
SyncTwin machine gallery: mill, laser plotter, lathe, KUKA KR16 — live connection to LinuxCNC
Per-machine budget

Resources are allocated per machine

Machine isolation isn't a slogan — it's a concrete hardware allocation. Each machine gets its own real-time loop and its own network, plus a separate budget for management and the box's own system.

CPU

2 cores per machine

Two dedicated cores for each machine's RT stream — hard real time with no contention for the processor.

Network

1× Intel i226 per machine

A dedicated 2.5GbE port (Intel i226) for each machine — its own EtherCAT bus, no traffic shared between machines.

Example

8 cores · 4× i226

An 8-core box with 4 i226 ports — up to three isolated machines plus a management port.

Compatibility

Multi-vendor hardware on one bus

The bus is EtherCAT only; equipment on other protocols connects through converters. The drive profile library grows through ESI parsing and bench verification — the range of supported equipment expands with every onboarding.

Drives

CiA-402 servo drives

Verified on the bench: Inovance IS620N, Wecon VD3E — end-to-end, from onboarding to axis motion. ESI onboarding: Mitsubishi, Estun, Schneider, and others — on one EtherCAT bus, normalized to a single object model.

Kinematics

From mills to robot manipulators

Milling and turning machines are the working loop. Industrial robot manipulators (6-axis, welding), robotic cells, and parallel kinematics — hexapod (Stewart platform), linear delta, tripod — are an R&D direction. Forward and inverse robot kinematics are computed in the twin and executed over EtherCAT.

Executor

LinuxCNC as the RT engine

An open deterministic executor beneath our control layer. The brain sits on top, coordination underneath.